Manufacturing · Edge AI · Vision QC

VisionGate

AI vision QC for bottling and packaging lines

Catch underfills, missing labels, and crooked caps at line speed — automatically, on-device, before defects reach a box.

The Problem

⏱️

No human can catch every defect

At 200+ bottles a minute, manual inspection is inconsistent by nature. Underfilled bottles, missing labels, and crooked caps slip through — and reach the customer before anyone notices.

📋

Defects are found, not tracked

A line worker might catch an obvious defect and pull the bottle, but there's rarely a record of what went wrong, how often, or at what point in the shift.

☁️

Cloud vision tools don't fit the plant floor

Most inspection systems assume reliable connectivity and are priced for large-scale rollouts — a poor fit for a single line running on-premise, with no IT team to manage cloud integrations.

How VisionGate Is Designed to Work

A camera over the line, an edge device, and a dashboard — no cloud, no conveyor modifications

01

Camera watches the line

A camera positioned over the conveyor captures every bottle as it passes — no changes to line speed or layout.

02

On-device vision flags defects in real time

Classical computer vision and a trained model check fill level, label presence and alignment, and cap placement — on-device, at line speed, with no cloud round-trip.

03

Defects are logged automatically

Every flagged bottle is recorded with defect type and timestamp — building a record supervisors can act on instead of a pile of handwritten notes.

04

Supervisors see a live dashboard

A browser-based dashboard shows defect trends by type and shift, so quality issues get caught at the pattern level, not just bottle by bottle.

Key Features

Runs at Line Speed

Designed for real-time inspection on fast-moving lines — no slowing down production to accommodate the vision system.

Multi-Defect Detection

Checks fill level, label presence and alignment, and cap placement in a single pass — not separate systems for each defect type.

Fully On-Premise

Runs entirely on a local edge device. No cloud dependency, no data leaving the plant floor, no reliance on internet connectivity.

Defect Trend Dashboard

Browser-based dashboard shows defect rates by type and shift, helping identify recurring issues rather than just individual rejects.

Minimal Line Changes

Camera-based, positioned over the existing line — no conveyor modifications, no special lighting rigs required.

Same Core Tech as HubSentinel

Built on the same on-device vision approach as our food-safety inspection product — proven edge inference, adapted for packaging-line defects.

Who It's For

Request a Demo

Tell us about your line and current QC process — we'll assess fit and walk you through what a pilot would look like.

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